Press Brake Tonnage Formula:
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Definition: This calculator estimates the required press brake tonnage for bending operations on Pacific machines.
Purpose: Helps metal fabricators determine the appropriate press brake capacity needed for specific bending jobs.
The calculator uses the formula:
Where:
Explanation: The formula calculates the force needed to bend metal by considering material properties and tooling dimensions.
Details: Proper tonnage estimation ensures successful bending operations, prevents machine overload, and helps select appropriate tooling.
Tips: Enter bend length, material thickness, tensile strength (default 60,000 psi for mild steel), and V-die opening. All values must be > 0.
Q1: What's the typical tensile strength for mild steel?
A: About 60,000 psi, but check your material specs as it varies by grade.
Q2: How do I determine V-die opening?
A: General rule: V-opening = 8 × material thickness for mild steel.
Q3: Does this work for all press brakes?
A: This is specific to Pacific press brakes. Other machines may require different calculations.
Q4: What if my material is aluminum?
A: Use aluminum's tensile strength (typically 30,000-45,000 psi) in the calculation.
Q5: Should I add a safety factor?
A: Yes, consider adding 10-20% to the calculated tonnage for safety margin.